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High Tenacity Yarn

-- Steady & Reliable Manufacturer --

Introduction

High Tenacity Yarn is defined by its exceptional strength-to-weight ratio, designed for applications where maximum load-bearing capacity and durability are non-negotiable. Our High Tenacity (HT) products undergo a specialized high-stretch drawing process coupled with precise thermal treatment, resulting in fibers with significantly improved molecular orientation and crystallinity. This engineering maximizes the yarn's breaking strength and modulus while minimizing elongation. We primarily manufacture HT yarns from Polyester and Nylon 6/6, tailoring the specifications (denier, tenacity, shrinkage) to meet critical performance thresholds required in heavy-duty industrial and safety applications. The reliability of this yarn is critical for producing goods that face extreme mechanical stress, harsh environments, and long service life requirements. This yarn is a cost-effective alternative to specialized aramid fibers in many non-ballistic applications.

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Specification

Base Polymer High Tenacity Polyester, Nylon 6/6
Tenacity (Breaking Strength) 6.5 cN/dtex to 9.5 cN/dtex
Elongation at Break 8% to 20% (Low to Moderate)
Shrinkage (Boiling Water) Low shrinkage (typically <3%)
UV Stability Excellent (with stabilizers added)
Color Raw White, Optical White, Black Dope Dyed
Denier Range 210D - 6000D (Industrial Grade)

Application

High Tenacity Yarn is the foundation for products demanding extreme strength and reliability.

Tire Cords and Mechanical Rubber Goods (MRG): Used as reinforcement in rubber products like tires, hoses, and conveyor belts, where it provides structural integrity against high pressures and friction.

Geotextiles and Construction: Essential in woven fabrics for soil stabilization, erosion control, and large-scale reinforcement in infrastructure projects.

Industrial Lifting & Rigging: Primary material for safety belts, heavy-duty industrial slings, cargo nets, and high-strength ropes due to its load-bearing capacity and shock resistance.

Automotive Safety: The core material for seatbelts and airbags, meeting critical regulatory safety standards.

Coated Fabrics: Used as the base fabric for banners, tarpaulins, and awnings that must withstand high winds and environmental stress. We offer customized twist levels to optimize performance for weaving or twisting operations.

Advantage

  • Unmatched Strength-to-Cost Ratio: Provides performance close to ultra-premium fibers but at a significantly more competitive price point, optimizing material costs for high-volume products.

  • Excellent Fatigue Resistance: Designed to withstand repeated cycles of loading and unloading, crucial for dynamic applications like safety restraints and conveyor belts.

  • Dimensional Stability: Low shrinkage and consistent denier ensure that the final textile product maintains its shape and tension over time and temperature fluctuations.

  • Superior Abrasion Resistance: The tight molecular structure lends itself to excellent surface hardness, making it highly durable against friction and mechanical wear.

  • Chemical Versatility: High Tenacity Polyester offers good resistance to UV light and most chemicals, making it suitable for exposed outdoor and industrial settings.

Payment and Shipping

Due to the large volume typical of High Tenacity orders, we emphasize efficient logistics and transparent financing. Payment terms are typically 30% advance T/T and 70% balance T/T upon shipping documentation, with L/C being an option for orders exceeding $100,000 USD. We maintain a substantial inventory of popular deniers to support short-notice deliveries, with standard lead times between 12 and 20 days. Shipments are handled via major container lines, and we provide comprehensive support for DDU (Delivered Duty Unpaid) and FCA (Free Carrier) terms. All bobbins are sealed and protected with robust, multi-layer packaging to prevent moisture ingress during long transit times.

Common Questions

  • Q: Is High Tenacity Polyester better than High Tenacity Nylon?
  • A: It depends on the application. Polyester offers better UV resistance, lower elongation, and better resistance to creep, making it ideal for static load applications (ropes, slings). Nylon offers superior abrasion resistance and higher elongation, better suited for dynamic loads and tire cords.
  • Q: Can these yarns be dyed?
  • A: Yes, they can be piece-dyed, but due to the dense molecular structure of HT yarn, we highly recommend purchasing dope-dyed (solution-dyed) colors. Dope dyeing provides superior color fastness, reduces water usage, and does not compromise the yarn's critical tenacity.
  • Q: What minimum order quantity (MOQ) is required for custom deniers?
  • A: Our MOQ for standard HT yarns is around 3,000 kg per denier, but for highly specialized custom deniers or colors, the MOQ may range from 5,000 kg to 10,000 kg to ensure efficient production run length.
About
GC FIBER
GC FIBER has been a special textile factory in China since 2006 years. We are devoted to researching, developing, producing, and selling special and functional eco-friendly textile products.
Our products include Biodegradable Yarn, Low Melting Yarn, ECDP Yarn, Anti Static Yarn, HDPE Yarn, Bio-component Yarn, and Polyester Filament Yarn.
We are always interested in cooperating with our guests to develop new material.
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