Recycled Polyester Yarn

-- Steady & Reliable Manufacturer --

Introduction

Recycled Polyester Yarn (rPET) is a cornerstone of the sustainable textile movement, engineered to divert plastic waste from oceans and landfills back into the high-performance textile value chain. GC FIBER produces rPET using two primary methods: mechanical recycling and chemical recycling. Mechanical recycling involves collecting post-consumer PET bottles, cleaning them, and grinding them into flakes, which are then re-melted and extruded into new filaments. Chemical recycling, though more complex, breaks the waste polymer down to its monomeric state, allowing for the removal of all impurities and resulting in a "virgin-quality" recycled fiber. Our rPET yarn is designed to be a direct, "drop-in" replacement for virgin polyester, offering the same tenacity, dyeability, and processability, but with a significantly lower carbon footprint (up to 30−50% less CO2​ emissions).

The critical factor in high-quality rPET is the purity of the feedstock. We utilize strictly controlled sourcing to ensure that our recycled chips are free from contaminants that could cause filament breakage during high-speed spinning. To provide our clients with absolute trust, our Recycled Polyester Yarn is certified by the Global Recycled Standard (GRS), which provides full traceability from the waste collection point to the final spool. This allows our clients to use the GRS logo on their products, providing a verifiable sustainability claim to their consumers. By choosing rPET, manufacturers contribute to the circular economy, reducing reliance on petroleum-based feedstocks and addressing the global plastic waste crisis without compromising the performance or quality of their finished textiles.

Specification

Raw Material SourcePost-consumer PET Bottles / Industrial Polyester Waste
CertificationGRS (Global Recycled Standard), OEKO-TEX Standard 100
Recycling MethodMechanical Recycling (Standard) / Chemical Recycling (Premium)
Tenacity Range3.2 cN/dtex to 4.8 cN/dtex (Comparable to Virgin PET)
Denier Range50D to 600D (POY, DTY, FDY)
Carbon Footprint ReductionEstimated 30%−50% compared to Virgin Polyester
DyeabilityExcellent (Standard Disperse Dyes or Dope Dyed)
Moisture Regain∼0.4% (Same as Virgin PET)
ConsistencyHigh purity chips ensure low filament break rates
TraceabilityTransaction Certificate (TC) provided for every batch
Sustainability ImpactReduces landfill waste and ocean-bound plastics

Application

Recycled Polyester Yarn is utilized as a direct substitute for virgin polyester in any application where environmental sustainability is a key brand requirement.

Eco-Conscious Apparel and Activewear

The primary material for sustainable fashion collections, yoga wear, and outdoor fleeces. It offers the same moisture-wicking and durable properties as virgin polyester but with a marketing story that resonates deeply with modern consumers.

Corporate Gifting and Promotional Textiles

Used for sustainable bags, lanyards, and branded apparel. Companies use rPET to align their promotional activities with their internal CSR (Corporate Social Responsibility) targets.

Home Furnishings and Bedding

Woven into sustainable curtains, upholstery, and cushion fills. This allows home decor brands to offer "circular" products that appeal to the growing green building and interior design sectors.

Footwear Uppers and Linings

A key component in the shift towards "green" footwear. Major athletic brands use rPET for knit uppers and laces to reduce the overall environmental impact of their high-volume production models.

Advantage

  • Verifiable Sustainability (GRS Certified): Provides a fully traceable supply chain, allowing brands to make high-integrity environmental claims that are backed by third-party transaction certificates, effectively eliminating the risk of greenwashing.

  • Identical Performance to Virgin PET: Modern recycling technology ensures that rPET has the same strength, luster, and hand-feel as virgin polyester, meaning no changes are required to the client’s existing manufacturing machinery or processes.

  • Significant Reduction in Carbon Footprint: Using recycled chips saves energy and reduces petroleum extraction, allowing companies to meet their CO2​ reduction targets and comply with emerging global environmental regulations.

  • Positive Consumer Perception: Products made from rPET command a premium in many markets and foster brand loyalty among the rapidly growing demographic of environmentally aware shoppers.

About
GC FIBER
GC FIBER has been a special textile factory in China since 2006 years. We are devoted to researching, developing, producing, and selling special and functional eco-friendly textile products.
Our products include Biodegradable Yarn, Low Melting Yarn, ECDP Yarn, Anti Static Yarn, HDPE Yarn, Bio-component Yarn, and Polyester Filament Yarn.
We are always interested in cooperating with our guests to develop new material.
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